China Factory Supplies High Precision Customized According to Drawings Wheel Steel Spur Gear worm gearbox

Item Description

Merchandise Description

Our Capabilities of Manufacturing Gears & Splines.

  Hobbing Milling Tooth Grinding
Max O.D. 1250mm 2000mm 2000mm
Min I.D. 20mm 50mm 20mm
Max Face Width 500mm 500mm 1480mm
Max DP DP one DP one DP .5
Max Module 26mm 26mm 45mm
DIN Degree DIN Class 6 DIN Class six DIN Course 4
Tooth Complete Ra 3.two Ra 3.2 Ra .6
Max Helix Angle ±45° ±45° ±45°

Precision Transmission Parts

Personalized CNC Machining Parts Services

Quotation

According to your drawing(dimension, content,and required engineering, and many others)

Components

Aluminum, Copper, Brass, Stainless Metal, Metal, Iron, Alloy,  Titanium etc.

Floor Remedy

Anodizing, Brushing, Galvanized, laser engraving, Silk printing, sprucing, Powder coating, and many others.

Tolerance

+/- .005mm-.01mm, a hundred% QC good quality inspection prior to supply, can supply quality inspection kind

Processing

CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Floor Treatment etc.

Drawing Formats

Strong Functions, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF and many others.

 

five-axis CNC Milling Components

Materials Offered

Aluminum

Stainless Metal

Brass

Copper

Iron

Plastic

AL6061

SS201

C35600

C11000

twenty#

POM

AL6063

SS301

C36000

C12000

45#

Peek

AL6082

SS303

C37700

C12200

Q235

PMMA

AL7075

SS304

C37000

C15710

Q345B

Abdominal muscles

AL2571

SS316

C37100

and so forth…

Q345B

Delrin

AL5052

SS416

C28000

 

1214/1215

Nylon

ALA380

etc…

C26000

 

12L14

PVC

and so on…

 

C24000

 

Carbon metal

PP

 

 

C22000

 

4140 / 4130

Computer

 

 

and many others…

 

and so on…

and so forth…

Floor Therapy

Substance Obtainable

As machined

All metals

Smoothed

All metals and Plastic (e.g aluminum, metal,nylon, Abdominal muscles)

Powder Coated

All metals ( e.g aluminum, metal)

Brushing

All metals (e.g aluminum, steel)

Anodized Hardcoat

Aluminum and Titanium alloys

Electropolished

Metal and plastic (e.g aluminum, Abdominal muscles)

Bead Blasted

Aluminum and Titanium alloys

Anodized Clear or Coloration

Aluminum and Titanium alloys

Application Discipline

 

Organization Profile

HangZhou Benoy Clever Technological innovation Co. Ltd was established in 2003. Because proven, we often emphasis on precision transmission and mechanical elements manufacturing & processing. We have a expert R&D crew and advanced gear hobbing machine, equipment grinding machine, equipment shaping machine, CNC Lathe devices and milling equipment, which can give complete solutions according to user’s needs, from the layout. 

we bulid us through help other people succes. Benoy always focuses on the advancement potential, and now, it owns more than 30 patents. Our firm has a number of advanced engineering design softwares and used far more than 20 new systems and new procedures. And also, it is accredited by ISO 9001: 2015 and ISO 14001: 2015.

For much more than ten a long time, our firm has been committed to the manufacturing and processing of precision areas and non-regular automation layout. With a very experienced workforce, relying on wealthy encounter in precision processing and global top equipment, the firm has established strategic partnerships with planet-renowned enterprises in the fields of aviation, healthcare and industrial precision take a look at and measurement tools.

FAQ

Q1: How to get a quotation?

A1: Remember to send us drawings in igs, dwg, action etc. with each other with thorough PDF.If you have any needs, you should be aware,
and we could provide expert guidance for your reference.

 

Q2: How long can i get the sample?

A2: Relies upon on your particular items,within 7-10 days is essential normally.

 

Q3: How to enjoy the OEM solutions?

A3: Usually, base on your design and style drawings or original samples, we give some complex proposals and a quotation to you, right after your arrangement, we produce for you.

 

This fall: Will my drawings be secure after sending to you?

A4: Of course, we will keep them properly and not launch to third get together without your authorization. Of system, we would guarantee the basic safety of the drawing.

 

Q5: What shall we do if we do not have drawings?

A5: Please ship your sample to our manufacturing facility,then we can duplicate or supply you greater answers. Please ship us pictures or drafts with proportions(Duration,Hight,Width), CAD or 3D file will be manufactured for you if positioned get.

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, industrial Machine
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

  Hobbing Milling Tooth Grinding
Max O.D. 1250mm 2000mm 2000mm
Min I.D. 20mm 50mm 20mm
Max Face Width 500mm 500mm 1480mm
Max DP DP 1 DP 1 DP 0.5
Max Module 26mm 26mm 45mm
DIN Level DIN Class 6 DIN Class 6 DIN Class 4
Tooth Finish Ra 3.2 Ra 3.2 Ra 0.6
Max Helix Angle ±45° ±45° ±45°

###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys
Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, industrial Machine
Hardness: Hardened Tooth Surface
Gear Position: External Gear
Manufacturing Method: Rolling Gear
Toothed Portion Shape: Spur Gear
Material: Stainless Steel

###

Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

  Hobbing Milling Tooth Grinding
Max O.D. 1250mm 2000mm 2000mm
Min I.D. 20mm 50mm 20mm
Max Face Width 500mm 500mm 1480mm
Max DP DP 1 DP 1 DP 0.5
Max Module 26mm 26mm 45mm
DIN Level DIN Class 6 DIN Class 6 DIN Class 4
Tooth Finish Ra 3.2 Ra 3.2 Ra 0.6
Max Helix Angle ±45° ±45° ±45°

###

Custom CNC Machining Parts Service
Quotation
According to your drawing(size, material,and required technology, etc)
Materials
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy,  Titanium etc.
Surface Treatment
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
Tolerance
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
Processing
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
Drawing Formats
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.

###

Material Available
Aluminum
Stainless Steel
Brass
Copper
Iron
Plastic
AL6061
SS201
C35600
C11000
20#
POM
AL6063
SS301
C36000
C12000
45#
Peek
AL6082
SS303
C37700
C12200
Q235
PMMA
AL7075
SS304
C37000
C10100
Q345B
ABS
AL2024
SS316
C37100
etc…
Q345B
Delrin
AL5052
SS416
C28000
 
1214/1215
Nylon
ALA380
etc…
C26000
 
12L14
PVC
etc…
 
C24000
 
Carbon steel
PP
 
 
C22000
 
4140 / 4130
PC
 
 
etc…
 
etc…
etc…

###

Surface Treatment
Material Available
As machined
All metals
Smoothed
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
Powder Coated
All metals ( e.g aluminum, steel)
Brushing
All metals (e.g aluminum, steel)
Anodized Hardcoat
Aluminum and Titanium alloys
Electropolished
Metal and plastic (e.g aluminum, ABS)
Bead Blasted
Aluminum and Titanium alloys
Anodized Clear or Color
Aluminum and Titanium alloys

Types of Bevel Gears

Bevel Gears are used in a number of industries. They are used in wheeled excavators, dredges, conveyor belts, mill actuators, and rail transmissions. A bevel gear’s spiral or angled bevel can make it suitable for confined spaces. It is also used in robotics and vertical supports of rolling mills. You can use bevel gears in food processing processes. For more information on bevel gears, read on.
gear

Spiral bevel gear

Spiral bevel gears are used to transmit power between two shafts in a 90-degree orientation. They have curved or oblique teeth and can be fabricated from various metals. Bestagear is one manufacturer specializing in medium to large spiral bevel gears. They are used in the mining, metallurgical, marine, and oil fields. Spiral bevel gears are usually made from steel, aluminum, or phenolic materials.
Spiral bevel gears have many advantages. Their mesh teeth create a less abrupt force transfer. They are incredibly durable and are designed to last a long time. They are also less expensive than other right-angle gears. They also tend to last longer, because they are manufactured in pairs. The spiral bevel gear also reduces noise and vibration from its counterparts. Therefore, if you are in need of a new gear set, spiral bevel gears are the right choice.
The contact between spiral bevel gear teeth occurs along the surface of the gear tooth. The contact follows the Hertz theory of elastic contact. This principle holds for small significant dimensions of the contact area and small relative radii of curvature of the surfaces. In this case, strains and friction are negligible. A spiral bevel gear is a common example of an inverted helical gear. This gear is commonly used in mining equipment.
Spiral bevel gears also have a backlash-absorbing feature. This feature helps secure the thickness of the oil film on the gear surface. The shaft axis, mounting distance, and angle errors all affect the tooth contact on a spiral bevel gear. Adjusting backlash helps to correct these problems. The tolerances shown above are common for bevel gears. In some cases, manufacturers make slight design changes late in the production process, which minimizes the risk to OEMs.

Straight bevel gear

Straight bevel gears are among the easiest types of gears to manufacture. The earliest method used to manufacture straight bevel gears was to use a planer equipped with an indexing head. However, improvements have been made in manufacturing methods after the introduction of the Revacycle system and the Coniflex. The latest technology allows for even more precise manufacturing. Both of these manufacturing methods are used by CZPT. Here are some examples of straight bevel gear manufacturing.
A straight bevel gear is manufactured using two kinds of bevel surfaces, namely, the Gleason method and the Klingelnberg method. Among the two, the Gleason method is the most common. Unlike other types of gear, the CZPT method is not a universal standard. The Gleason system has higher quality gears, since its adoption of tooth crowning is the most effective way to make gears that tolerate even small assembly errors. It also eliminates the stress concentration in the bevelled edges of the teeth.
The gear’s composition depends on the application. When durability is required, a gear is made of cast iron. The pinion is usually three times harder than the gear, which helps balance wear. Other materials, such as carbon steel, are cheaper, but are less resistant to corrosion. Inertia is another critical factor to consider, since heavier gears are more difficult to reverse and stop. Precision requirements may include the gear pitch and diameter, as well as the pressure angle.
Involute geometry of a straight bevel gear is often computed by varying the surface’s normal to the surface. Involute geometry is computed by incorporating the surface coordinates and the theoretical tooth thickness. Using the CMM, the spherical involute surface can be used to determine tooth contact patterns. This method is useful when a roll tester tooling is unavailable, because it can predict the teeth’ contact pattern.
gear

Hypoid bevel gear

Hypoid bevel gears are an efficient and versatile speed reduction solution. Their compact size, high efficiency, low noise and heat generation, and long life make them a popular choice in the power transmission and motion control industries. The following are some of the benefits of hypoid gearing and why you should use it. Listed below are some of the key misperceptions and false assumptions of this gear type. These assumptions may seem counterintuitive at first, but will help you understand what this gear is all about.
The basic concept of hypoid gears is that they use two non-intersecting shafts. The smaller gear shaft is offset from the larger gear shaft, allowing them to mesh without interference and support each other securely. The resulting torque transfer is improved when compared to conventional gear sets. A hypoid bevel gear is used to drive the rear axle of an automobile. It increases the flexibility of machine design and allows the axes to be freely adjusted.
In the first case, the mesh of the two bodies is obtained by fitting the hyperboloidal cutter to the desired gear. Its geometric properties, orientation, and position determine the desired gear. The latter is used if the desired gear is noise-free or is required to reduce vibrations. A hyperboloidal cutter, on the other hand, meshes with two toothed bodies. It is the most efficient option for modeling hypoid gears with noise concerns.
The main difference between hypoid and spiral bevel gears is that the hypoid bevel gear has a larger diameter than its counterparts. They are usually found in 1:1 and 2:1 applications, but some manufacturers also provide higher ratios. A hypoid gearbox can achieve speeds of three thousand rpm. This makes it the preferred choice in a variety of applications. So, if you’re looking for a gearbox with a high efficiency, this is the gear for you.

Addendum and dedendum angles

The addendum and dedendum angles of a bevel gear are used to describe the shape and depth of the teeth of the gear. Each tooth of the gear has a slightly tapered surface that changes in depth. These angles are defined by their addendum and dedendum distances. Addendum angle is the distance between the top land and the bottom surface of the teeth, while dedendum angle is the distance between the pitch surface and the bottom surface of the teeth.
The pitch angle is the angle formed by the apex point of the gear’s pitch cone with the pitch line of the gear shaft. The dedendum angle, on the other hand, is the depth of the tooth space below the pitch line. Both angles are used to measure the shape of a bevel gear. The addendum and dedendum angles are important for gear design.
The dedendum and addendum angles of a bevel gear are determined by the base contact ratio (Mc) of the two gears. The involute curve is not allowed to extend within the base diameter of the bevel gear. The base diameter is also a critical measurement for the design of a gear. It is possible to reduce the involute curve to match the involute curve, but it must be tangential to the involute curve.
The most common application of a bevel gear is the automotive differential. They are used in many types of vehicles, including cars, trucks, and even construction equipment. They are also used in the marine industry and aviation. Aside from these two common uses, there are many other uses for bevel gears. And they are still growing in popularity. But they’re a valuable part of automotive and industrial gearing systems.
gear

Applications of bevel gears

Bevel gears are used in a variety of applications. They are made of various materials depending on their weight, load, and application. For high-load applications, ferrous metals such as grey cast iron are used. These materials have excellent wear resistance and are inexpensive. For lower-weight applications, steel or non-metals such as plastics are used. Some bevel gear materials are considered noiseless. Here are some of their most common uses.
Straight bevel gears are the easiest to manufacture. The earliest method of manufacturing them was with a planer with an indexing head. Modern manufacturing methods introduced the Revacycle and Coniflex systems. For industrial gear manufacturing, the CZPT uses the Revacycle system. However, there are many types of bevel gears. This guide will help you choose the right material for your next project. These materials can withstand high rotational speeds and are very strong.
Bevel gears are most common in automotive and industrial machinery. They connect the driveshaft to the wheels. Some even have a 45-degree bevel. These gears can be placed on a bevel surface and be tested for their transmission capabilities. They are also used in testing applications to ensure proper motion transmission. They can reduce the speed of straight shafts. Bevel gears can be used in many industries, from marine to aviation.
The simplest type of bevel gear is the miter gear, which has a 1:1 ratio. It is used to change the axis of rotation. The shafts of angular miter bevel gears can intersect at any angle, from 45 degrees to 120 degrees. The teeth on the bevel gear can be straight, spiral, or Zerol. And as with the rack and pinion gears, there are different types of bevel gears.

China Factory Supplies High Precision Customized According to Drawings Wheel Steel Spur Gear     worm gearboxChina Factory Supplies High Precision Customized According to Drawings Wheel Steel Spur Gear     worm gearbox
editor by czh 2023-01-30